Case Studies

Common Project Parameters

3D CAD model of mechanical part with dimensions 6 inches by 5 inches by 3 inches, featuring cylindrical and gear components.

Typical Cost: $7365.00 for most projects, which includes -

10-sample T1 tool trial for part approval

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365 parts included with initial order (about $20 each when amortized)

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Injection Mold with lifetime maintenance

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365 MOQ for additional orders

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Typical Size: 3”x 6”x 5” or less

Typical Lead Time: 35 calendar days to T1 for most projects

Tool Life:  Lifetime!

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Requires a minimum reorder quantity (MOQ) at least every 365 days

We will maintain/repair/replace your mold for the lifetime of your product

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Project Examples

Three green plastic pieces, one with the word 'DEVICE' embossed, are arranged on a gray background.

Product: Ethernet Device

Material: ABS

Notes: Simple A-B, (1+1) Cavity, Family Tool

Tool Cost: $4365, Includes 400pc Run And Shipping

Two small black mechanical parts on a gray background.

Product: Circuit Board Ejector

Material: Polycarbonate

Notes: Reverse Engineered, Obsolete Part, 1 Cavity W Slides

Tool Cost: $4365, Includes Reverse Engineering, 365pc Run And Shipping

Disassembled white electrical connector with colored indicator lights and a clear attached wire on a gray background.

Product: Rj-11 Terminal

Material: Nylon

Notes: Reverse Engineered, Obsolete Part, 2 Cavity, Wire Harness

Tool Cost: $5800, Includes Reverse Engineering, Wiring Harness, Assembly, 600pc Run And Shipping

Four metallic electronic device components or casings arranged on a gray background.

Product: Sip & Puff Switch Enclosure

Material: ABS

Notes: Simple A-B, (1+1+1) Cavity, Family Tool, Light Pipe Assembly

Tool Cost: $6365, Includes Light Pipe, 365pc Run And Shipping

Five white plastic spacer components on a gray background.

Product: Sleeve Bushing

Material: POM, 20% GF

Notes: 1 Cavity W Slides, Exchangeable Inserts For Multiple Versions

Tool Cost: $6365, Includes 365pc Run And Shipping

Disassembled white plastic device components on gray background, including a case, battery, small cover, strap, and battery compartment cover.

Product: Wearable Smart Badge

Material: PC/ABS

Notes: (1+1+1+1) Family Tool, Ultrasonic Weld Assembly Of Button, Bypass Cored Snaps, 1 Lifter

Tool Cost: $7800, Includes Ultrasonic Weld, 220pc Run And Shipping

A collection of small black and silver camera or projector parts, including a black rectangular case, two black rectangular components with holes, two silver and black small round pieces, on a gray background.

Product: Wearable ID

Material: Polycarbonate, ABS

Notes: (1+1+1+1) Family Tool, Thin Wall Molding, Pad Print Case

Tool Cost: $7365, Includes Pad Print, 365pc Run And Shipping

Disassembled black plastic electronic enclosures or casings on a gray background.

Product: Voltage Monitor Enclosure

Material: PC/ABS

Notes: (1+1+1) Cavity, Family Tool, Multiple Slides And Lifters For Undercut Snaps, Exchangeable Inserts For Multiple Versions, Bagged Kit

Tool Cost: $9365, Includes Bagged Kitting, 200pc Run And Shipping

Our Project

  • Desk with office supplies including a pair of glasses, sticky notes, a blue folder with pens, a newspaper, a black pen, a small bowl of paper clips, a yellow ink stamp, and notebooks and folders arranged neatly.

    Mold Cost (includes 365 parts)

    It all begins with an idea. Maybe you want to launch a business. Maybe you want to turn a hobby into something more.

  • Metalworking machine performing welding or grinding, with sparks flying in a manufacturing setting.

    Mold Type, Cavities

    It all begins with an idea. Maybe you want to launch a business. Maybe you want to turn a hobby into something more.

  • A person in a plaid shirt operates a CNC machine using a tablet, with a cutting tool machining a piece of blue material, surrounded by dust or debris.

    Materials

    It all begins with an idea. Maybe you want to launch a business. Maybe you want to turn a hobby into something more.

  • A scientist in a white lab coat working on a transparent, holographic model of a complex machine or engine in a laboratory.

    Part Cost (for reorder)

    It all begins with an idea. Maybe you want to launch a business. Maybe you want to turn a hobby into something more.